[vc_row full_width=”stretch_row” default_id=”themesflat_1524534705″][vc_column][themesflat_title_section title_position=”center” title_font_size=”35px” title_font_weight=”400″ title_line_height=”48px” show_line=”1″ content_line_height=”24px” title_color=”#111111″ content_color=”#aaaaaa” title=”Services We Provide” class=”center” top_title=”One Stop For All Your Motor Needs”][/themesflat_title_section][themesflat_spacer desktop=”33″ mobile=”25″ smobile=”20″][vc_row_inner][vc_column_inner][themesflat_imagebox icon_type=”icomoon” icon_icomoon=”icon-settings2″ show_readmore=”” style=”style4″ icon_font_size=”53px” icon_size=”25%” default_id=”themesflat_1524467305″ title=”REPAIR AND REFURBISHMENT OF AC INDUCTION MOTORS”]
- Perform these tests on the stator windings and record the results:
- Insulation resistance and polarization index
- Winding resistances (terminal-to-terminal resistances)
- Rotate the rotor manually, and check for any defects in the bearings and shaft.
- Run the motor at no load. Measure and record the currents, vibration, bearing temper- atures, and temperature rises.
- Measure and record the rotor end play (axial and radial)
- Dismantle the motor and remove the rotor.
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- Clean the windings, using low-pressure steam, if they are contaminated with dust, oil, or grease.
- Inspect the motor cable insulation for cracks, overheating, and brittleness.
- Inspect the stator insulation for cracks, brittleness, and puffiness.
- Inspect the slot wedges and bracing system in the stator for looseness.
- Inspect the laminations in the stator core for looseness, damage due to rotor rubbing, localized overheating, and blockage of the vent ducts.
- If there are no defects in the core or windings of the stator, perform these tests on the stator windings and record the results
- Insulation resistance and polarization index tests
- Terminal-to-terminal resistances (winding resistances)
- DC high-potential test
- Surge test
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- Inspect the bearings for cracks, wear, etc.
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- Perform a visual and a functional check for all resistance temperature detectors and thermocouples used in the winding or bearings of the motor.
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- All defective components should be repaired or replaced.
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- If the windings of the motor have serious damage, the motor should be rewound.
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